High school students learn about new technologies at Uponor

Uponor Tour

Wes Sisco, training manager at Uponor Academy, explains the concept of crosslinked polyethylene (PEX) tubing to students from Sibley High School.

On Feb. 14, more than 60 pre-engineering students from Henry Sibley High School in Mendota Heights, Minn., visited the Uponor North American headquarters in Apple Valley, Minn., to learn about new innovations in radiant heating and cooling, plumbing and fire sprinkler systems, using crosslinked polyethylene (PEX) tubing.

The students’ visit was in conjunction with a push to encourage more science and technology education in Minnesota schools. Senator Amy Klobuchar (D-Minn.), who visited Uponor on Jan. 11 to promote business innovation, also spoke in an online column about the importance of technical schools and the STEM (science, technology, engineering and math) network in Minnesota.

“We have a long, strong history in education and training at Uponor,” says Wes Sisco, training manager at Uponor Academy. “Reaching out to students is one of our top priorities because it helps support the next generation of professionals coming into the workforce.”

The student outreach program at Uponor invites students from local high schools as well as vocational and technical schools to learn about the innovations and benefits of PEX-based radiant heating and cooling, plumbing and fire sprinkler systems. To learn how your school can get involved, contact Wes Sisco at wes.sisco@uponor.com or Steve Swanson, customer trainer, at steve.swanson@uponor.com.

New Engineering Center for Mitsubishi HVAC

MitsubishiMitsubishi Electric Cooling & Heating (Mitsubishi Electric) has opened an industry-first Engineering Center in Duluth, GA. The Mitsubishi Electric Cooling & Heating Engineering Center is the only dedicated facility in the U.S. geared toward developing split-ductless and variable-refrigerant-flow (VRF) technology solutions specifically for the North American market.
   “Mitsubishi Electric Cooling & Heating’s parent corporation, Mitsubishi Electric, Tokyo, realizes there is enormous potential in the North American market for products based on split-ductless and VRF technology,” said Bill Rau, senior vice president and general manager, Mitsubishi Electric Cooling & Heating.
   The Engineering Center houses Mitsubishi Electric application support, as well as the company industry and government relations departments. By housing these groups in a single building, Mitsubishi Electric can accelerate domestic product development.

Manufacturers optimistic about HVACR industry

AHR ExpoDespite wide-spread concern about the global economy, manufacturers appear to be very optimistic about the economic outlook for the HVACR industry. According to a recent survey of more than 1,000 AHR Expo exhibitors worldwide, nearly three fourths (72%) of the total respondents expect a ‘better year’ (59%) or a ‘much better year’ (13%) in 2012 compared to 2011. Twenty four percent replied that sales would be the ‘same’, while only four percent are expecting a ‘worse year’.

The fact that 72 percent of respondents expect a better year in 2012 is up six percent from last year’s survey that found 66 percent of respondents were expecting 2011 to be better than 2010. Actually, all categories of predictions for 2012 were up from 2011 forecasts, including those for a ‘much better year’ (13% vs. 9%) and ‘better year’ (59% vs. 57%). Likewise, only four percent predicted a ‘worse year’ in 2012 compared to seven percent in 2011.

Another very positive survey finding is that an impressive 82 percent of respondents expect sales to increase in 2012, with 29 percent anticipating increases of more than 10 percent. An additional 36 percent said sales would increase between five and 10 percent, while 17 percent expect sales to increase less than five percent. Eighteen percent expect sales to ‘stay the same’.

This overall optimistic 2012 outlook may be due in part to the fact that 76 percent of the respondents believe there is ‘pent-up industry demand’ for new products. This compares to the 61 percent that felt there was pent-up demand in 2011, which is an indication that their customers are getting ready to buy more new equipment.

Another encouraging survey finding is that 72 percent of the exhibitors plan on introducing new products at the 2012 AHR Expo in Chicago, January 23 – 25. This is up sharply from the 62 percent of companies that said they were introducing new products at the 2011 event. This also indicates that many exhibitors expect their customers to come ready to buy.

Other major findings of the survey were:

  • The industry segments where they expect the strongest demand for their products in 2012 are Light Commercial (24%), Heavy Commercial (13%), Industrial (26%), Residential (26%) and Institutional (11%)
  • The industry categories where they expect the strongest demand for products are New Construction (37%), Replacement (36%) and Renovation/Upgrade (26%).
  • The geographical marketplaces where they expect the greatest demand are domestic (71%) and international (29%).

Virginia HVAC/R Contractors Partner with Nonprofit to Deter Teen Refrigerant Huffing

SAFEA consortium of 12 Virginia HVAC/R contractors and two wholesalers have partnered with the nonprofit organization, Substance Abuse Free Environment (SAFE) to address the escalating national trend of teenage refrigerant huffing from occurring in Chesterfield County.

SAFE’s campaign encourages local HVAC/R contractors to install locking caps on accessible outdoor condenser refrigeration ports, the nation’s first community-wide program of its kind, according to Wayne Frith, SAFE’s executive director. The program kicked-off during last March’s National Inhalant and Poison Awareness Week and continued through May. The contractor consortium installed more than 2,500 refrigerant locking caps free of charge on residential air conditioning condensers.

The majority of locking cap installations were retrofits. Both the International Mechanical Code (IMC) and the International Residential Code (IRC) now mandate locking caps on new construction.

The exposure of huffing confirmed what some contractors had suspected all along because of a rise in low refrigerant service calls or huffing paraphernalia found near outdoor condensers, according to Tunnell. The locking caps and their special keys are only available to the trade at HVAC/R wholesalers. They not only deter refrigerant theft, but also include an internal O-ring gasket that prevents accidental refrigerant leakage through the Schraeder valve.

Now that it’s fully established, SAFE is expanding the program awareness to building inspectors, police department home safety inspectors, state-wide media and more HVAC/R contractors throughout the state. Frith believes other counties and states may establish their own awareness programs based on Chesterfield’s ground-breaking initiative.

Computers and Sensors Curb Electricity Use in Buildings

UCSD Jacobs School of EngineeringUCSD research scientist Yuvraj Agarwal has discovered a better way to regulate HVAC systems in buildings using ‘occupancy sensors’. Based on early test results, the software- and sensor-based solution produced electrical energy savings of between 9.54 and 15.73 percent on their test deployment on one floor of a 5-floor campus building.

Buildings account for nearly 40 percent of primary energy use in the United States, and three-quarters of that consumption is electrical—half in residential buildings, half in commercial. Improving the efficency of HVAC systems in commercial buildings is, therefore, a prime target for cost savings.

Gupta, Agarwal and their colleagues had to look no further than the building where they work, and where HVAC systems usually account for between 25 and 40 percent of total annual electricity bill. Like in most commercial buildings, the campus Energy Management System sets HVAC systems on a “static occupancy schedule,” i.e., timed to coincide with standard working hours (for the CSE building, from 5:15 a.m. to 10 p.m. on weekdays). This is done because there is currently no easy and cost-effective way of knowing when individual occupants are in their offices.

To test their system, the UCSD researchers deployed an occupancy sensor network across an entire floor of the building. The sensors detected several periods of low occupancy when HVAC systems were operating at full steam – and therefore wasting energy.

Working with administrators of the campus EMS, the researchers used the real-time occupancy information from each sensor node to turn the floor’s HVAC systems on or off. This so-called “aggressive duty-cycling” of HVAC systems saved energy while still meeting building performance requirements.

The cost of sensors and their deployment is a significant barrier that the team overcame with an in-house design that brought the cost of the sensor to below $10 – one-tenth the price of the cheapest commercial sensor. At that cost, the sensor network can make widespread monitoring and control possible inside buildings.

Carrier Offers Equipment Efficiency Analyses

With the efficiency levels of some rooftop HVAC units up to 60 percent higher than they were in 1995, Carrier feels that now is the time for building owners and facility managers to evaluate replacing their heating, ventilation and air conditioning (HVAC) equipment. Carrier-certified Commercial Replacement Experts (CREs) can assist them in realizing rooftop replacement energy savings opportunities through detailed efficiency analyses.

Carrier CREs will load calculations to properly size and select equipment and then develop a payback analysis that takes into consideration operational costs for the future in addition to the initial cost for repairing or replacing a system. Utilizing Carrier-designed software tools, CREs provide customers with reports on equipment selection as well as operating and lifecycle costs, while also identifying rebates and leasing programs for Carrier 2 to 27.5 ton rooftops.

To take advantage of this service, contact your local Carrier distributor for a certified Carrier Commercial Replacement Expert near you or visit the Carrier website.

Trane recognizes six for energy efficiency

Trane Inc., St. Paul, MN, recently presented its Trane Energy Efficiency Leader Award to six customers. The customers, located in six countries, were recognized for doing dynamic work to link the physical environment of their buildings and assets to their business outcomes. The award is presented to customers across all sectors, including healthcare, education, retail, grocery, government, industrial, and commercial real estate.
   Award recipients leverage improvements in building design, renovation, construction, and operations to achieve real business outcomes, such as lowering energy and operating costs, reducing tenant turnover, creating better learning environments, and achieving improved patient outcomes.
   Award recipients were:

  • Ivory Properties Group and GH Consultants Sdn. Bhd., Penang, Malaysia, for development of the Penang Times Square shopping mall. The mall was initially designed to include a conventional air conditioning system. Ivory Properties Group, with support and advice from GH Consultants Sdn. Bhd., instead opted for a more energy efficient Trane chilled-water system. The system is expected to achieve 0.63 kW/ton system efficiency on an annual basis and will be 30% more efficient than conventional chiller plants found in typical commercial buildings in Malaysia.
  • Macalester College, a private college in St. Paul, MN, with 163 full-time faculty and nearly 2,000 students, was recognized for a campus-wide dedication to efficiency and sustainability. This effort led to significant energy saving upgrades on campus. Upgrades included a chilled-water system plant, an Eco House (on-campus green living experience), and the construction of LEED Platinum-certified Markim Hall. Markim Hall, which opened in July 2009, is a $7.5 million, 17,000-sq.-ft. facility housing the college’s Institute for Global Citizenship. The building is the first higher education facility in Minnesota, and one of the first nationwide, to receive the highest level of LEED certification. Energy simulation models predict that Markim Hall will use nearly 80% less energy than a standard building in an equivalent climate.
  • Monterrey Tec is a private, independent educational institution with more than 8,500 teachers serving more than 90,000 students at the high school, undergraduate, and post-graduate levels at its 31 campuses in Mexico. Based in Monterrey, Mexico, the school is recognized for recent infrastructure improvements that significantly reduce annual energy consumption. As a result of the upgrades, the university has created a more comfortable teaching and learning environment while also reducing energy consumption by 13% to 15% year.
  • The P.P. Porty Lotnicze Terminal at Warsaw Chopin Airport, Warsaw, Poland, serves nearly half of the passenger air traffic in Poland. The P.P. Porty Lotnicze Terminal features high-performance infrastructure systems that make the state-of-the-art terminal operationally and energy efficient, while at the same time providing visitors and workers with a comfortable environment. It is estimated that during the first 10 years of operation the infrastructure systems will save enough energy to power a city of 11,000 people for one year.
  • Tishman Speyer received an award for development of the Castelo Branco Office Park in São Paulo, Brazil. Because of the investments in efficiency, the 1.1 million-sq.-ft. site provides the same quality and technology of premium areas of the state capital, but at less cost. The office park encompasses a 27-acre site that includes six towers, a horizontal corporate space for parking and services, and state-of-the-art buildings using the latest technologies in climate-control solutions.
  • Transitions Optical, Galway, Ireland, the optical industry’s top photo-chromic lens manufacturer, recently completed upgrades to its plant that are generating €144,000 in annual energy savings and reduced the energy required to produce each lens by 50%. Automation has saved Transitions Optical €432,000 over the past three years, saving enough electricity to run the plant for three additional days every month.

   This group of recipients makes a total of 25 Trane customers who have received the Trane Energy Efficiency Leader Award in the past year.—Gary L. Parr

Pumping dryer air outside

We have an unusually long clothes-dryer exhaust duct. It travels along the floor, makes three elbow turns to go up about 8 ft., then a horizontal run to the outside. It’s always been a pain to keep the lint from collecting in the ductwork and it doesn’t take a rocket scientist to figure out that the exhaust efficiency is pathetic.
   Many months ago, I acquired the No-Clog Dryer Duct Booster, manufactured by Tjernlund Products Inc., White Bear Lake, MN, one of our regular advertisers. At the time, I put it in the laundry room to be installed “when I get some free time.” Every time I had to move it, I thought to myself, “I really need to install that thing and see if it works as advertised.” It sure wasn’t going to boost any air sitting in its box.
   About three weeks ago, I discovered that a contractor we hired for some remodeling had knocked the dryer duct off of the back of the dryer. Every time my wife dried clothes, most of the exhaust was getting pumped into the laundry room. That was the tipping point.
   The time had come to install the booster. I dismantled and cleaned the ductwork and, before reassembling, cracked open the Duct Booster box, braced for a some-assembly-required, duct-tape-wrapping, new-wiring, wood-cutting, 10-trips-to-Home-Depot, all-day project. I’m more than happy to report that none of that materialized.
   I had to make one trip to Home Depot and had the Booster installed and all ductwork back in place in about an hour. I plugged the Booster in and it did its calibration, as described in the instructions. Yes, I’m one of those who actually reads the instructions.
   The real test was the first load of laundry. That happened the next day. My wife and I were at full attention when she punched the start button on the dryer. The dryer started and a brief moment later the Booster fired up. I expected to hear the screaming of a small jet engine. Instead, whatever sound the Booster made/makes, is drowned out by the dryer.
   Though quiet, it moves some SERIOUS AIR! I went outside and immediately was concerned that lint would soon be plastered on the neighbor’s house. Warm, moist dryer air was howling out of that vent. Back in the laundry room, the usual buildup of heat during a drying session didn’t happen. Bad in the Illinois winters, but great in the summer when drying clothes was always accompanied by extra AC operation. According to my wife, clothes now dry better and much faster.
   My only regret? That I didn’t install the Booster many months ago. I don’t make it a habit of endorsing products (it’s an integrity thing), but there have to be many commercial situations that involve long dryer-exhaust runs. If you have one, put the Booster on your upgrade list, and no, I don’t offer installation services.—Gary L. Parr

Kick some rooftop unit “tires” on this tour

The Lennox Rooftop Unit Rollout Tour lets you kick some HVAC-system "tires."

The Lennox Rooftop Unit Rollout Tour lets you kick some HVAC-system "tires."

If a new rooftop unit is at the center of an upcoming HVAC-system project, you can do a little “tire kicking,” compliments of the upcoming 2009 Rooftop Unit Rollout Tour, offered by Lennox Industries Inc., Dallas. The tour allows specifiers to compare the benefits of various manufacturers’ HVAC systems, including energy usage, control-system intelligence, dehumidification, and comfort control. The tour will also include the Lennox Energence rooftop unit line, said to be the industry’s most energy-efficient light commercial unit.
   The tour will stop in 17 cities across the U.S. and Canada during November and December. Each stop on the tour will include product displays, refreshments, door prizes, and a chance to win a trip to Greece.
   Scheduled stops are:

  • November 3: Dallas and Toronto, Ontario
  • November 5: Kansas City, KS, and Montreal, Quebec
  • November 10: Denver
  • November 12: Boston and Los Angeles
  • November 17: Parsippany, NJ, and Phoenix
  • November 19: Columbus, OH, and Sacramento, CA
  • December 1: Chicago and Portland, OR
  • December 4: Atlanta
  • December 8: Charlotte, NC, and Vancouver, BC
  • December 11: Calgary, AB

   Registration, location, and time information is available at www.lennoxcommercial.com.—Gary L. Parr

Learn green construction in Eng. Soc. of Detroit courses

Need to learn more about green building construction? Maybe a trip to Detroit is in order? In Aug. and Sept. the Engineering Society of Detroit is offering two new classes on sustainable construction. The classes will focus on how to design or redesign buildings so they are more energy efficient and structurally relevant. “Introduction to Sustainable Construction” will be held on Aug. 12 and 13 and Sept. 9 and 10. An HVAC and Integrated Design course will be offered Aug. 20 and Sept. 17. Both will be held at the Engineering Society of Detroit’s newly-constructed, energy-efficient headquarters in Southfield, MI.
   ”We’ve been getting more and more into green construction,” said Ron Smith, director of education and community outreach for the Engineering Society of Detroit. “We’re in a great position to bring this education to our engineers.”
   The courses will cover the history and background of the green building movement, the impact of green/sustainable building practices on traditional construction and design, and the certification process for LEED accreditation.
   For information, call 248-353-0735.—Gary L. Parr